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A.
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1994 custom modified computerized Ebner
hardening and tempering line retrofitted in 2002 with new burner technology
and double cooling capacity in lead quench.
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Martensitic [carbon and stainless] and
bainitic production
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Production thicknesses from .004 inch
[0.10 mm] to .140 inch [3.56 mm]
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Production width combinations from .500
inch [12.7 mm] to 22 inch [559 mm], up to 12 strips
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4 pay-offs [2 heavy: 10,000 lb./393 mm,
2 medium] with coil cars
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Inline 24 inch [610 mm] wide, 20-head
custom polisher
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Inline coloring
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4 take-ups [2 heavy: 11,000 lb., 2
medium: 6,600 lbs.] with coil cars
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B.
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2001 fully computerized EBNER hardening
and tempering line with customized burner technology and coil handling
capabilities.
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Martensitic [carbon and stainless] and
bainitic production
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Production thicknesses from .003 inch
[0.076 mm] to .062 inch [1.57 mm]
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Production width combinations from .250
inch [6.35 mm] to 25 inch [635 mm], up to 16* strips
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3 pay-offs [15,000 lb./ 6800 kg.] with
coil cars
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Most advanced high throughput quench
(max 3000 lbs./ hr. 1360 kg./hr.)
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Inline 28 inch [711 mm] wide, 16 head
high speed custom polisher with micro wash filtration [down to 2 micron]
power cleaner
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Inline coloring
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2 traditional take-ups [15,000 lb./ 6800
kg.] with coil cars
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Inline narrow strip packaging/crane system
with 32* take-up reels for widths up to 2 inches [50.8 mm]
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C.
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Custom slitting/edging line
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Slitter
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36 inch wide
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X-ray thickness measuring
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Production thicknesses from .003 inch
[0.076 mm] to .062 inch [1.57 mm]
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Production width combinations from .250
inch [6.35 mm] to 25 inch [635 mm], up to 24 strips
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Edger
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400 to 600 feet [121 meters to 181
meters] per minute
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Thickness production from. 050 inches
[1.27 mm] to .140 inches [3.56 mm]
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Width production from .500 inch [12.7
mm] to 18 inch [457 mm]
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Round, square, beveled and other custom
designed edges
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D.
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HPL Custom State-of-the-Art Automated
Edger
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12 motorized laser controlled [electric
powered] skiving heads with coolant power washers 500 to 660 feet [151
meters to 200 meters] per minute
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Fully computerized with real time
measurement and auto tool adjustment
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Production thicknesses from .003 inch
[0.076 mm] to .062 inch [1.57 mm]
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Width production from .250 inch [6.35
mm] to 4 inch [101.6 mm]
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Oscillated coils [3000 lbs. 1360 kg.],
or pancake coils
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Round, square, beveled and other custom
designed edges
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E.
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Custom built edger
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250 to 400 feet [75 meters to 120
meters] per minute
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Thickness production from .004 inch
[0.10 mm] to .050 inch [1.27 mm]
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Width production from .250 inch [6.35
mm] to 6 inch [152 mm]
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Take-up for oscillating or pancake coils
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Round, square, beveled and other custom
designed edges
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F.
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Custom-built breakdown line
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Downwinds narrow coils to make smaller
coils
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Takes out coil set
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Deburrs
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Automated plastic banding
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Pallet jack
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Capacities
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Hardening and Tempering
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25 to 30 million pounds annually,
depending upon cross section and production runs
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Edging
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8 to 12 million pounds annually, depending
on cross section and production runs
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Oscillating contained within edging
capacity
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Slitting
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Precision only
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12 to 18 million pounds, depending on
cross sections and production runs
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Wickeder Steel uses their raw
material suppliers to slit 50% to 75% of all requirements
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